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Industrial Automation from Scratch

You're reading from   Industrial Automation from Scratch A hands-on guide to using sensors, actuators, PLCs, HMIs, and SCADA to automate industrial processes

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Product type Paperback
Published in Jun 2023
Publisher Packt
ISBN-13 9781800569386
Length 492 pages
Edition 1st Edition
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Author (1):
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Olushola Akande Olushola Akande
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Olushola Akande
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Table of Contents (21) Chapters Close

Preface 1. Part 1: Learning the Concepts and Skills Required to Get Started
2. Chapter 1: Introduction to Industrial Automation FREE CHAPTER 3. Chapter 2: Switches and Sensors – Working Principles, Applications, and Wiring 4. Chapter 3: Actuators and Their Applications in Industrial Automation 5. Chapter 4: Overview of AC and DC Motors 6. Chapter 5: Introduction to Variable Frequency Drive (VFD) 7. Chapter 6: Drawing Schematic/Wiring Diagrams Using CAD Software 8. Part 2: Understanding PLC, HMI, and SCADA
9. Chapter 7: Understanding PLC Hardware and Wiring 10. Chapter 8: Understanding PLC Software and Programming with TIA Portal 11. Chapter 9: Deep Dive into PLC Programming with TIA Portal 12. Chapter 10: Understanding Human Machine Interfaces (HMIs) 13. Chapter 11: Exploring Supervisory Control And Data Acquisition (SCADA) 14. Part 3: Process Control, Industrial Network, and Smart Factory
15. Chapter 12: Process Control – Essentials 16. Chapter 13: Industrial Network and Communication Protocols Fundamentals 17. Chapter 14: Exploring Smart Factory (Industry 4.0) with 5G 18. Assessments 19. Index 20. Other Books You May Enjoy

Understanding the process control loop

The process control loop is a set of devices and tools designed to maintain the desired output from a process variable. Control loop components and instruments measure the variable, respond to it, and control it to maintain a setpoint.

A control loop system can be either an open-loop or closed-loop system, which we explained in an earlier section of this chapter. It usually consists of a sensor or transmitter, a controller, and an actuator. The following figure shows a process control loop for level control:

Figure 12.16 – The process control loop for level control

Figure 12.16 – The process control loop for level control

The process control loop in the preceding figure is explained briefly as follows: the pump supplies water to the tank and a control valve (the final control element) controls the flow rate depending on what it learns about the tank level through the signal it receives from the level controller, which has a setpoint. The level transmitter provides...

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